Direct Materials, Direct Labor, and Factory Overhead Cost Variance Analysis
Mackinaw Inc. processes a base chemical into plastic. Standard costs and actual costs for direct materials, direct labor, and factory overhead incurred for the manufacture of 78,000 units of product were as follows:
| Standard Costs | Actual Costs | ||
| Direct materials | 226,200 lbs. at $5.30 | 223,900 lbs. at $5.10 | |
| Direct labor | 19,500 hrs. at $16.60 | 19,950 hrs. at $17.00 | |
| Factory overhead | Rates per direct labor hr., | ||
| based on 100% of normal | |||
| capacity of 20,350 direct | |||
| labor hrs.: | |||
| Variable cost, $4.30 | $83,010 variable cost | ||
| Fixed cost, $6.80 | $138,380 fixed cost | ||
Each unit requires 0.25 hour of direct labor.
Required:
a. Determine the direct materials price variance, direct materials quantity variance, and total direct materials cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Direct Material Price Variance | $ | |
| Direct Materials Quantity Variance | $ | |
| Total Direct Materials Cost Variance | $ |
b. Determine the direct labor rate variance, direct labor time variance, and total direct labor cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Direct Labor Rate Variance | $ | |
| Direct Labor Time Variance | $ | |
| Total Direct Labor Cost Variance | $ |
c. Determine variable factory overhead controllable variance, the fixed factory overhead volume variance, and total factory overhead cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Variable factory overhead controllable variance | $ | |
| Fixed factory overhead volume variance | $ | |
| Total factory overhead cost variance | $ |
(A)
Material price variance = actual quantity x (standard price - actual price)
= 223900 x ($5.30 - $5.10)
= $44780 Favorable
(B)
Material quantity variance = standard price x (standard quantity - actual quantity)
= $5.30 x (226200 - 223900)
= $12190 Favorable
(C)
Total direct material variance = (standard quantity x standard price) - (actual quantity x actual price)
= (226200 x $5.30) - (223900 x $5.10)
= $1198860 - $1141890
= $56970 Favorable
(A)
Labor rate variance = actual hours x (standard rate - actual rate)
= 19950 x ($16.60 - $17)
= $7980 Unfavorable
(B)
Labor efficiency variance = standard rate x (standard hours - actual hours)
= $16.60 x (19500 - 19950)
= $7470 Unfavorable
(C)
Total direct labor variance = (standard hours x standard rate) - (actual hours x actual rate)
= (19500 x $16.60) - (19950 x $17)
= $323700 - $339150
= $15450 Unfavorable
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