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Precision Manufacturing Inc. (PMI) makes two types of industrial component parts—the EX300 and the TX500. It...

Precision Manufacturing Inc. (PMI) makes two types of industrial component parts—the EX300 and the TX500. It annually produces 70,000 units of EX300 and 13,500 units of TX500. The company’s conventional cost system allocates manufacturing overhead to products using a plantwide overhead rate and direct labor dollars as the allocation base. Additional information relating to the company’s two product lines is shown below:

EX300 TX500 Total
Direct materials $ 376,325 $ 172,550 $ 548,875
Direct labor $ 130,000 $ 47,500 $ 177,500

The company is considering implementing an activity-based costing system that distributes all of its manufacturing overhead to four activities as shown below:

Activity
Activity Cost Pool
(and Activity Measure)
Manufacturing
Overhead
EX300 TX500 Total
Machining (machine-hours) $ 175,875 100,000 67,500 167,500
Setups (setup hours) 262,500 125 400 525
Product-level (number of products) 202,400 1 1 2
General factory (direct labor dollars) 86,975 $ 130,000 $ 47,500 $ 177,500
Total manufacturing overhead cost $ 727,750

Required:

1-a. Compute the plantwide overhead rate that would be used in the company’s conventional cost system.

1-b. Using the plantwide rate, compute the unit product cost for each product.

2-a. Compute the activity rate for each activity cost pool.

2-b. Using the activity rates, compute the unit product cost for each product.

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Answer #1
1.a Plantwide Overhead Rate =Total Manufacturing Overhead Cost / Total Direct labor Cost
Plantwide Overhead Rate =$727,750 / $177,500 =$4.10 per direct labor
EX300 TX500
1.b No. of unit produced 70000 13500
DM cost per unit $                                             5.38 $                                  12.78
DL cost per unit $                                             1.86 $                                    3.52
Overhead cost per unit $                                             7.61 $                                  14.43
Unit Product Cost $                                           14.85 $                                  30.73
2.a EX300 TX500 Total
Machine Hours 100000 67500 167500 Machine hrs
Machine Setups hours 125 400 525 setups hours
No. of products 1 1 2 products
Direct labor dollars $                                      1,30,000 $                                47,500 $                        1,77,500 gen factory
2.b Computation of ABC rate
Activity OH Costs(Col 1) No. of activity base(Col 2) Activity Rate(Col 1 / Col 2)
Machining $                                      1,75,875                                 1,67,500 $                               1.05 per machine hrs
Machine Setups $                                      2,62,500                                         525 $                           500.00 per setup
Product level $                                      2,02,400                                             2 $                   1,01,200.00 per product
General factory $                                         86,975                                 1,77,500 $                               0.49 per direct labor dollars
EX300 TX500
Machining $                                 1,05,000.00 $                           70,875.00
Machine Setups $                                    62,500.00 $                        2,00,000.00
Product level $                                 1,01,200.00 $                        1,01,200.00
General factory $                                    63,700.00 $                           23,275.00
Total Overhead Cost $                                 3,32,400.00 $                        3,95,350.00
No. of units produced 70000 13500
Overhead Cost per unit $                                             4.75 $                                  29.29
Product C Product D
DM cost per unit $                                             5.38 $                                  12.78
DL cost per unit $                                             1.86 $                                    3.52
Overhead cost per unit $                                             4.75 $                                  29.29
Unit Product Cost $                                           11.98 $                                  45.59
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