Question

The BOM for product A is given below Weeks of Lead Time On Hand 75 150 50 100 Part D2 Assume the master schedule calls for 200 units of product A in week 5 and 250 units in week 6 a Develop a materials plan for this product b. What actions should be taken immediately?

Answer 1

Below is the material plan -

A LT 1		On Hand	1	2	3	4	5	6
	Gross Requirement		0	0	0	0	200	250
	Scheduled Receipts		0	0	0	0	0	0
	Projected on Hand	75	75	75	75	75	0	0
	Net Requirements		0	0	0	0	125	250
	Planned Order Receipts		0	0	0	0	125	250
	Planned Order Releases		0	0	0	125	250	0
C LT 1	Gross Requirement		0	0	0	250	500	0
	Scheduled Receipts		0	0	0	0	0	0
	Projected on Hand	50	50	50	50	0	0	0
	Net Requirements		0	0	0	200	500	0
	Planned Order Receipts		0	0	0	200	500	0
	Planned Order Releases		0	0	200	500	0	0
B LT 2	Gross Requirement		0	0	200	500	0	0
	Scheduled Receipts		0	0	0	0	0	0
	Projected on Hand	150	150	150	0	0	0	0
	Net Requirements		0	0	50	500	0	0
	Planned Order Receipts		0	0	50	500	0	0
	Planned Order Releases		50	500	0	0	0	0
D LT 2	Gross Requirement		0	0	400	1125	250	0
	Scheduled Receipts		0	0	0	0	0	0
	Projected on Hand	100	100	100	0	0	0	0
	Net Requirements		0	0	300	1125	250	0
	Planned Order Receipts		0	0	300	1125	250	0
	Planned Order Releases		300	1125	250	0	0	0

Production of D & B should be started from Week 1 itself.