Question

Premier Company manufactures gear model G37, which is used in several of its farm-equipment products. Annual...

Premier Company manufactures gear model G37, which is used in several of its farm-equipment products. Annual production volume of G37 is 20,000 units. Unit costs for G37 are as follows:

Direct materials costs $55
Direct labor costs $30
Variable overhead costs $25
Fixed overhead costs $15
Total Costs $125

Alternatively, Premier can purchase gear model G37 from an outside supplier for $120 per unit. If G37 is outsourced, Premier can use the facility where G37 is currently manufactured for

production of another gear—model G49. This would save Premier $113,000 in facility rental and other costs presently incurred.

1. Should Premier make or buy G37? By how much will Premier be better off by choosing your decision rather than the alternative?

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Answer #1

Differential analysis

Make Buy
Direct material 1100000
Direct labor 600000
Variable overhead 500000
Purchase cost (20000*120) 2400000
Opportunity Cost 113000
Total relevant cost 2313000 2400000

Company should make G37.

If we make G37 Net operating income increase by (2400000-2313000) = $87000

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