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OSCM 3344 Assignment 12 - New Product Pricing You assignment is to calculate the cost, selling...

OSCM 3344 Assignment 12 - New Product Pricing You assignment is to calculate the cost, selling price and profitability of a new, dry cereal product: Rootie Tootie Frooties. Costs are to be calculated for: Ingredients Packaging Direct Labor Overhead (supervision, maintenance, NRG, depreciation, admin & general, employee benefits, insurance, taxes) Annual sales forecast = 12,500,000 cases, each case containing 12 boxes; each box contains 10.5 ounces, net weight. Two (2) production lines. Production schedule = two (2) eight (8) hour shifts; 16 production hours per day. Five (5) days per week; M-F, 10 holidays (shut down), 52 weeks per year. No overtime. Cost of Ingredients per 10.5 ounce box of cereal: Wheat Flour: $0.078 Sugar: $0.021 Vitamins: $0.050 Coloring: $0.015 Cost of Packaging per 10.5 ounce box of cereal: Inner liner: $0.016 Decorated box: $0.098 Corrugated shipping case: $0.080 Glue: $.002 Hourly Labor required per shift to produce Rootie Tootie Frooties: 1 material handler 2 mixing tank operators 2 drier operators 2 quality insurers 4 carton erectors 2 caser operators 1 palletizer operator 1 take-away driver Average Labor Rate per Hour = $17.00 Overhead per case containing 12 boxes = $1.675 Gross Margin Target = 50% of sales revenues You are to calculate: 1. How many cases per minute must be produced per production line to meet the annual sales forecast? Disregard any inventory; assume JIT. 2. Total Cost Per Case containing 12 boxes (TC): 3. Selling Price per case to yield a 50% profit margin (SP) 4. Selling price per ounce of cereal 5. Pre-tax profit margin $ amount per case (SP – TC) 6. Pre-tax profit margin $ amount per year

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Answer #1
Rootie Tootie Frooties
A. Annual sales forecast in cases 12500000 Material cost/box
B. Each case contains 12 box 12 Wheat Flour: 0.078 1 material handler
C. Total Box (A*B) 150000000 Sugar 0.021 2 mixing tank operators
D. Each box weight in ounce 10.5 Vitamins 0.05 2 drier operators
E. Total Ounce (D*C) 1575000000 Coloring 0.015 2 quality insurers
F. Total working days (5days/week, 52 weeks) 260 Inner liner 0.016 4 carton erectors
G. 10 holidays (shut down), total working days 250 Box 0.098 2 caser operators
H. 16 hours/day 16 shipping case 0.08 1 palletizer operator
I. Total working hours/yr 4000 glue 0.002 1 take-away driver
J. Overhead cost/case 1.675 Total Material cost/box of 10.5 ounce (Addition of all costs) 0.36 Total Labour/hour 15
K. Number of cases to produce/hour to meet annual sale (A/I) 3125 Total Material cost/case (Total material cost/box*12) 4.32 rate/hour 17
Q1 L. Number of cases to produce/minute to meet annual sale (K/60) 52.08 Total labor cost/hour (15*17) 255
M. Material cost/case 4.32
N. Labour cost/case (hourly labor cost/number of cases to produce per hour) 0.0816
O. Over head/case 1.675
Q 2 P. Total cost of good sold (M+N+O) 6.0766
Q. Profit margin 50%
Q 3 R. Selling price (P/Q) 12.1532
S. 1 case contains (12 box*10.5 ounce) 126
Q 4 T. Selling price/ounce (R/S) 0.09645397
Q 5 U. Profit margin/case (R-P) 6.0766
Q 6 V. Profit margin/year (profin margin/case*sales plan for number of case) 75957500
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