pecific cutting energy = power required/Material removal rate
Material removal rate =pi/4*(di2-df2)*feed velocity =3.14/4*(82-7.62)*9 =44.107 in3/min
so power required = 2*44.107 = 88.2159 hp
Ans A
Question 10 10 pts During the turning of a 40 in long bar, cutting diameter is...
A 10 in. Long round bar, 1 in. Diameter AA7075-T6 aluminum is reduced to a 0.5 in. Diameter on a lathe in five passes. The spindle rotates at 5000 RPM and the tool travels at a speed of 12 in / min. Calculate the cutting speed, material removal rate and cutting time.
the cutting force in turning is given by g=ka where a is the cross sectional area of cut and k is a work material constant. calculate the total power required to turn a mild steel rod of 50 mm diameter, with a tool fixed rate 0.05mm per work rotation, depth of cut 3mm per pass and spindle speed 140 rpm. K=1200N/mm square. Assume that the friction and wear losses amount to 40%of the total machining power. Draw a simple sketch...
Problem la: A volume of 10 in. long, 5 in. wide and 0.5 in. thick is to be removed by a face milling cutter. The cutter is 3 in diameter and has a six teeth. The maximum depth of cut is 0.3 in. Assume feed -0.1 ipr and cutting speed - 200 fpm. What are the feed speed, spindle rpm and cutting time? Problem 1b: 0.95 The cutting force for turning a stainless-steel shaft using HSS tool can be predicted...
02: A bar of 60 mm diameter and length of 3 meter is used to produce 500 pieces on a center lathe having the following characteristics: . Maximum rotational speed .Minimum rotational speed .Number of speeds Lathe overall efficiency The turning process is performed at 40 m/min cutting velocity. 0.5 mm/rev longitudinal feed, 0.25 mm/rev transverse feed and 2 mm depth of cut REQUIRED 1. Calculate the TWELVE rotational speeds in rpm. 2. What rotational speed would you choose? 3....
A 3.00 inch diameter workpiece that is 25 in long is to be turned down to n2.384 inches. Process Specifications: a) Cutting Speed (V) = 300 ft/min, b) Feed (f) = 0.015 in/rev c) Depth of cut (d) = 0.044 in The bar will be held in a chuck and supported on the opposite end in a live center. With this work-holding setup, one end (15 inches) must be turned to diameter; then the bar must be reversed to turn...
Consider the face milling of a workpiece on a milling machine with a vertical spindle. The length and the width of the part are 7 in and 1 in respectively. Tool diameter is 3 in. The number of the installed inserts was 10. Feed per tooth is 0.003 in/tooth. Cutting speed is 600 ft/min. Depth of cut is 0.1 in. Specific energy is 2 hp.min/in3. a) Find the machining time? b) Calculate the MRR c) What would be the required...
Fundamentals of Mechanical Manufacturing Technology: Exercise5 Material-removal Rate The rate (MRR) in turning is the volume of material removed per unit time, with the units of m/min De + D t also can be written as MRR = drv Do: Orignal diameter of workpiece,mm Dr: Final diameter of workpiece, mm Davg: Average diameter of workpiece, mm d: Depth of cut, mm f: Feed, mm/rev 4feed rate ofdf-㈢ )-mm, the distance traveled is l mn, the cutting time is Eq. (2)...
A slab-milling operation is carried out on a 200 mm long, 80-mm-wide annealed mild-steel workpiece having a feedrate of 0.1 mm/tooth and a depth of cut of 4.0 mm. The cutter of 50 mm diameter has 18 straight teeth and rotates at 135 rpm. The given specific energy for this material is 3.5 W s/mm3 and the slab mill is wider than the workpiece to be machined. Calculate: ‧ the material-removal rate; ‧ the power and torque required for this...
Page 10 of 11 15 points A block of nickel alloy, 50 cm long and 20 cm wide, is machined with slab-milling process at a feed rate of 0.025 cm/tooth and a depth of cut of 3.2 mm. The cutter has eight (8) straight cutting teeth, a diameter of 6.5 mm and rotates at 150 rpm. The specific energy of the workpiece (nickel alloy) is 113 W- min/cm3. Calculate The material removal rate. b) The power required, and The cutting...
0.95 Problem 1b: The cutting force for turning a stainless-steel shaft using HSS tool can be predicted as Fe = 150,000 £9.50 ap The recommended speed is 200 fpm and the feed is 0.03 ipr. The diameter of the workpiece is 3 inches and the final diameter is 2.8 in. The part is 4 in. long. A 10 hp motor is used to drive the machine, which has an efficiency of 0.85. What is the maximum depth of cut, based...