Download HW 15 (Excel download) and perform the necessary MRP calculations. Then enter selected values below.
What is the Parent's Net Requirements for Period 5?
What is the Parent's Net Requirements for Period 8?
What is the Parent's Planned Order Receipts for Period 6?
What is Part 1's Net Requirements for Period 8?
What is the Part 1's Net Requirements for Period 5?
What is the Part 1's Planned Order Release for Period 5?
What is Part 2's Gross Requirements for Period 7?
What is Part 2's Projected On-Hand Inventory for Period 2?
What is Part 2's Net Requirements for Period 6?
What is Part 2's Planned Order Receipt for Period 6?
| Management Instructions | |||||||||
| Beginning Inventory | Lot Size | Lead Time | Quantity per Parent | Safety Stock | |||||
| α | μ | σ | Amount | ||||||
| Parent | 403 | 12 | 1 | 93.0% | 5,300 | 40 | |||
| Part 1 | 64 | 12 | 2 | 9 | 50.0% | 1,900 | 30 | ||
| Part 2 | - | 200 | 1 | 7 | 80.0% | 675 | 5 | ||
| Material Requirements Plan | |||||||||
| Period | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
| Demand | - | - | - | 134 | 143 | 60 | - | 49 | |
| Parent | |||||||||
| Gross Requirements | |||||||||
| Scheduled Receipts | 14 | ||||||||
| Projected On-Hand (at beginning of period) |
|||||||||
| Net Requirements | |||||||||
| Planned Order Receipts | |||||||||
| Planned Order Releases | |||||||||
| Part 1 | |||||||||
| Gross Requirements | |||||||||
| Scheduled Receipts | |||||||||
| Projected On-Hand (at beginning of period) |
|||||||||
| Net Requirements | |||||||||
| Planned Order Receipts | |||||||||
| Planned Order Releases | |||||||||
| Part 2 | |||||||||
| Gross Requirements | |||||||||
| Scheduled Receipts | 85 | 85 | |||||||
| Projected On-Hand (at beginning of period) |
|||||||||
| Net Requirements | |||||||||
| Planned Order Receipts | |||||||||
| Planned Order Releases | |||||||||

EXCEL FORMULAS:
| Management Instructions | |||||||||
| Beginning Inventory | Lot Size | Lead Time | Quantity per Parent | Safety Stock | |||||
| α | μ | σ | Amount | ||||||
| Parent | 403 | 12 | 1 | 0.93 | 5300 | 40 | =NORMSINV(G4)*I4*SQRT(E4) | ||
| Part 1 | 64 | 12 | 2 | 9 | 0.5 | 1900 | 30 | =NORMSINV(G5)*I5*SQRT(E5) | |
| Part 2 | 200 | 1 | 7 | 0.8 | 675 | 5 | =NORMSINV(G6)*I6*SQRT(E6) | ||
| Materials Requirements Plan | |||||||||
| Period | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
| Demand | 134 | 143 | 60 | 49 | |||||
| Parent | |||||||||
| Gross Requirements | =C10 | =D10 | =E10 | =F10 | =G10 | =H10 | =I10 | =J10 | |
| Scheduled Receipts | 14 | ||||||||
| Projected On-Hand (at beginning of period) | =C4+C14+C17 | =C15-C13+D14+D17 | =D15-D13+E14+E17 | =E15-E13+F14+F17 | =F15-F13+G14+G17 | =G15-G13+H14+H17 | =H15-H13+I14+I17 | =I15-I13+J14+J17 | |
| Net Requirements | =MAX(0,C13-C15) | =MAX(0,D13-(C15-C13+D14)) | =MAX(0,E13-(D15-D13+E14)) | =MAX(0,F13-(E15-E13+F14)) | =MAX(0,G13-(F15-F13+G14)) | =MAX(0,H13-(G15-G13+H14)) | =MAX(0,I13-(H15-H13+I14)) | =MAX(0,J13-(I15-I13+J14)) | |
| Planned Order Receipts | =IFERROR(1*OFFSET(D18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(E18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(F18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(G18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(H18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(I18,0,-1*$E$4,1,1),0) | =IFERROR(1*OFFSET(J18,0,-1*$E$4,1,1),0) | ||
| Planned Order Releases | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
| Part 1 | |||||||||
| Gross Requirements | =C18*$F$5 | =D18*$F$5 | =E18*$F$5 | =F18*$F$5 | =G18*$F$5 | =H18*$F$5 | =I18*$F$5 | =J18*$F$5 | |
| Scheduled Receipts | |||||||||
| Projected On-Hand (at beginning of period) | =C5 | =C23-C21+D22+D25 | =D23-D21+E22+E25 | =E23-E21+F22+F25 | =F23-F21+G22+G25 | =G23-G21+H22+H25 | =H23-H21+I22+I25 | =I23-I21+J22+J25 | |
| Net Requirements | =MAX(0,C21-C23) | =MAX(0,D21-(C23-C21+D22)) | =MAX(0,E21-(D23-D21+E22)) | =MAX(0,F21-(E23-E21+F22)) | =MAX(0,G21-(F23-F21+G22)) | =MAX(0,H21-(G23-G21+H22)) | =MAX(0,I21-(H23-H21+I22)) | =MAX(0,J21-(I23-I21+J22)) | |
| Planned Order Receipts | =IFERROR(1*OFFSET(D26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(E26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(F26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(G26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(H26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(I26,0,-1*$E$5,1,1),0) | =IFERROR(1*OFFSET(J26,0,-1*$E$5,1,1),0) | ||
| Planned Order Releases | =ROUNDUP((OFFSET(C24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(D24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(E24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(F24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(G24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(H24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(I24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | =ROUNDUP((OFFSET(J24,0,$E$5,1,1)+$J$5)/$D$5,0)*$D$5 | |
| Part 2 | |||||||||
| Gross Requirements | =C26*$F$6 | =D26*$F$6 | =E26*$F$6 | =F26*$F$6 | =G26*$F$6 | =H26*$F$6 | =I26*$F$6 | =J26*$F$6 | |
| Scheduled Receipts | 85 | 85 | |||||||
| Projected On-Hand (at beginning of period) | =C6 | =C31-C29+D30+D33 | =D31-D29+E30+E33 | =E31-E29+F30+F33 | =F31-F29+G30+G33 | =G31-G29+H30+H33 | =H31-H29+I30+I33 | =I31-I29+J30+J33 | |
| Net Requirements | =MAX(0,C29-C31) | =MAX(0,D29-(C31-C29+D30)) | =MAX(0,E29-(D31-D29+E30)) | =MAX(0,F29-(E31-E29+F30)) | =MAX(0,G29-(F31-F29+G30)) | =MAX(0,H29-(G31-G29+H30)) | =MAX(0,I29-(H31-H29+I30)) | =MAX(0,J29-(I31-I29+J30)) | |
| Planned Order Receipts | =IFERROR(1*OFFSET(D34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(E34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(F34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(G34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(H34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(I34,0,-1*$E$6,1,1),0) | =IFERROR(1*OFFSET(J34,0,-1*$E$6,1,1),0) | ||
| Planned Order Releases | =ROUNDUP((OFFSET(C32,0,$E$6,1,1)+$J$6)/$D$6,0)*$D$6 | =ROUNDUP((OFFSET(D32,0,$E$6,1,1)+$J$6)/$D$6,0)*$D$6 | =ROUNDUP((OFFSET(E32,0,$E$6,1,1)+$J$6)/$D$6,0)*$D$6 | =ROUNDUP((OFFSET(F32,0,$E$6,1,1)+$J$6)/$D$6,0)*$D$6 | =ROUNDUP((OFFSET(G32,0,$E$6,1,1)+$J$6)/$D$6,0)*$D$6 | 0 | 0 | 0 | |
Download HW 15 (Excel download) and perform the necessary MRP calculations. Then enter selected values below....
Download HW 15 (Excel download) and perform the necessary MRP calculations. Then enter selected values below. What is the Parent's Net Requirements for Period 5? What is the Parent's Net Requirements for Period 8? What is the Parent's Planned Order Receipts for Period 6? What is Part 1's Net Requirements for Period 8? What is the Part 1's Net Requirements for Period 5? What is the Part 1's Planned Order Release for Period 5? What is Part 2's Gross Requirements...
1. 1 Complete the following MRP matrix for item A. Then answer the questions that follow. When are planned orders scheduled to be released? (Hint: it's the last row of the matrix). Item: A LLC: 1 Period Lot size: Mult 50 LT: 2 1 2 3 4 5 6 7 8 Gross Requirements 10 15 25 75 60 85 45 60 Scheduled Receipts Projected on Hand | 50 Net Requirements Planned Order Receipts Planned Order Releases A. Periods 2 through 6 B....
Material Requirements Planning (MRP) Given the product tree diagram and develop a material requirements plan for item D. A 400 unit-delivery of product P is due at the beginning of week 7. Use the worksheet Product Structure Tree Inventory Information P Order Currently Scheduled Lead Item On-Hand Recpt (wk) Time Qty LAL P 100 L4L A A FIxed Q 450 Fixed Q = 600 L4L 0 C 90 100 (wk 2) 80 (wk 2) 2 50 2 C D(2 Beg...
Problem 12-18 Develop a material requirements plan for component H. Lead times for the end item and each component except B are one week. The lead time for B is three weeks. Sixty units of A are needed at the start of week 8. There are currently 15 units of B on hand and 130 of E on hand, and 50 units of H are in production and will be completed by the start of week 2. (Leave no cells...
OPMGT301 Homework Assignment 5: MRP You MUST show all your work, including tables for all the necessary parts, to get full credit. If you plan to type your answers in a word processor, you may find the following table useful (you can copy-and-paste it for convenience) End Product Week Gross Requirements from Gross Requirements from Gross Requirements Scheduled Receipts Projected On-hand Net Requirements Planned-order Receipts Planned-order Releases 12345678 Product B 12 345 Week Gross Requirements from Gross Requirements from Gross...
Extra Credit MRP Exercise (15 Points) Given: Indented Bill of Material Master Production Schedule (MPS) and Material Requirements Planning (MRP) Tables Bill of Material (QPA) A =Finished Good LT=1 B (1 LT-3 C(2) LT=2 D(1) LT 2 LT-2 F (2) LT-2 G (1) LT=1 Answer the following questions: 1). Fill in MPS/MRP tables provided 2). For Part Number B: What is the first period in which there is a net requirement ?:_AND, What is the net requirement Quantity (in the...
In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) 1 0 34 WEEK NUMBER 2 3 4 47 ITEM J Gross requirements On hand Net requirements Planned order receipt Planned order release 5 71 - 4 Item J LT = 1 Q = L4L Period Gross...
In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) WEEK NUMBER ITEM J 0 1 2 3 4 5 Gross requirements 73 55 74 On hand 43 Net requirements Planned order receipt Planned order release Period 1 2 3 4 5 Item J LT = 1...
Fill in the following question marks (?) to complete thr MRP
Chart.
E l T able Chart Text Shape Media Comment Share Sheet3 Sheet4 Sheets W X Y Z AA AB AC AD AE AF AG Dibing Rule Lat for Lot 7 40 16 - t ei A Leadtine 2 weeks PD 1 2 3 4 5 6 163425 0 0 0 0 0 72 259 0 0 0 0 25 25 50 40 LO 25 25 50 40 25...